Machines
Modular systems ranging from rotary and linear filling to capping, labeling, and washing.
Cup, bowl, and container filling machines are designed for filling and sealing pre-prepared containers. They are available in 2-6 line options, with features such as quick container changeover and CIP (Customs-Initialized Process) hygiene options to adapt to various production needs.
Bucket filling machines are manufactured for filling capacities ranging from 1 to 18 liters. With options for 2 to 4 lines or a single line, they are compatible with packaging up to 350 mm in diameter and 400 mm in height.
Bottle filling machines are manufactured for filling capacities ranging from 100 ml to 5 liters. Semi-automatic options adapt to production needs with 2–12 nozzles, quick format changes, and a CIP-supported hygienic structure.
Can filling machines are manufactured for filling and capping in the 1–18 liter range. Their single-row, four-nozzle design, chain-driven drive system, and capping press offer practical adaptation to production needs.
Manual filling machines are used for filling liquid products into various packaging types such as glass bottles, PET bottles, cans, and jars, ranging from 200 ml to 18 liters. Their portable design and integrated capping module ensure practical use.
Filling machine modules are designed to integrate seamlessly into all lines, including bottle/jar washing, feeding and collecting tables, 1-12 nozzle filling, labeling, and capping units. With auxiliary modules, the line flow proceeds without interruption.
Packets
Modular systems ranging from rotary and linear filling to capping, labeling, and washing.
Do you have questions about filling systems?
About the Filling Industry
Frequently asked questions about liquid filling machines, packaging compatibility, and line modules.
Product viscosity (fluidity), packaging type (bottle/jar/can/bucket/container-bowl-cup) and target capacity is decisive. ZAY Technology, according to these three data points... filling-capping-labeling flow in a single-line logic fictions.
Yes that's true holder/transfer design ve setting architecture PET/glass bottles and jars on the same line. stable It can be filled out as follows. In ZAY Technology projects. Format compatibility + filling stability + line safety They are considered together.
Volumetric fillingIt gives a specific volume using mechanical/measurement principles; flowmeter filling It controls the filling by measuring the flow. Depending on the product characteristics and target sensitivity. choosing the right technology makes.
impermeability, shelf life ve shipping security It is directly related to the shutdown quality. ZAY Technology; squeezing, pressing and coating types according to packaging and cap geometry suitable for line flow It integrates.
Label area, packaging form ve speed target It is crucial. ZAY Technology will maintain label accuracy. mechanical alignment ve automation synchronization They create together.
As much as filling hygiene lid/foil sealing process This is critical. With the correct parameters and line synchronization. The risk of leakage decreases.Cleaning and maintenance access are incorporated into the design.
Attention is focused solely on filling precision. transportation/settlement ve operator safety It can be neglected. ZAY Technology bucket lines Dosage + cleanable design + safe flow It is planned together.
impermeability, overflow control ve line safety These are critical topics. ZAY Technology offers products in the 1–18 liter range. filling stability ve lid closing It optimizes the process in the same flow.
Low-to-medium scale production, wide variety of products ve quick installation Ideal for the required fields. Available in various packaging sizes ranging from 200 ml to 18 liters for filling and refilling. integrated cap clamping It provides a practical workflow.
According to need Washing, feeding-collection, filling, labeling, capping and cap feeding. Capacity is increased through controlled expansion by adding stations. ZAY Technology, modules integrated into all lines in such a way that it will be will work synchronously It structures in this way.
This can be critical for product safety and quality standards. Packaging is placed in the line according to supply conditions and quality objectives. in the right place It is positioned.
Not just a machine; line layout, automation commissioning, CIP hygiene approach, control infrastructure ve quality control integration It includes. The purpose is; Reduced downtime, stable and measurable efficiency. The goal is to establish a productive system.
Recent Blog Posts
Our filling machines, specifically developed for the food, medical, cosmetics, chemical, and petroleum sectors, particularly the dairy and dairy products industries, are designed to maximize efficiency and quality in production processes. In our latest articles, we have shared our solutions tailored to the needs of different sectors in detail. In each article, we introduce our machines suitable for the production dynamics of the relevant sector, explaining how businesses can increase speed, hygiene, and reliability in their filling processes.
One of the most critical stages in yogurt production is the hygienic and precise filling of the product. The machine used in this stage directly affects both product quality and production efficiency. Zay Technology Yogurt Filling
Olive oil is one of the most valuable and delicate products in the food industry. Due to its natural composition, hygiene, precision, and product quality are of paramount importance during the bottling process. Therefore, olive oil bottling machines are crucial for producers.
In the dairy and dairy products sector, hygiene, reliability, and efficiency are fundamental requirements for production. In this context, raw milk bottling machines become a critical investment for businesses. A correctly selected machine provides both...